Field calculation tool · Gas systems

Pressure unit converter

Every unit at once, absolute and gauge side by side

Unit conversion is the easy half. The half that causes trouble is the zero point: a gauge on the equipment reads gauge pressure, while nameplate and standards figures are normally absolute. On a 6 bar system that difference is about 17 %. Both are shown here, always.

Convert

Gauge pressure — atmospheric will be added
Site gauges read gauge pressure; nameplate and standards values are usually absolute.
Standard 101.325 kPa at sea level. Roughly 1 kPa lower per 100 m of altitude.
Absolute
Gauge
UnitAbsoluteGauge
01

Method and scope

All conversions run through kilopascals as the internal reference, using exact or standard-defined factors:

UnitKilopascals per unit
Pa0.001 (exact)
kPa1 (exact)
MPa1000 (exact)
mbar0.1 (exact)
bar100 (exact)
psi (lbf/in²)6.894757293168
atm (standard atmosphere)101.325 (exact by definition)
mmHg (torr)0.1333224
kgf/cm² (technical atmosphere)98.0665 (exact by definition)

Absolute and gauge

This is the conversion that causes trouble on site, and it is not a unit conversion at all — it is a change of zero point:

pabsolute = pgauge + patmospheric

  • A gauge on the equipment reads gauge pressure. It sits at zero when the enclosure is open to atmosphere, because it is measuring the difference across its own diaphragm.
  • Nameplate and standards values are usually absolute. Rated filling pressures in IEC-based documentation are normally quoted as absolute pressure at 20 °C. Confusing the two puts the reading out by about 1 bar — which on a 6 bar system is a 17 % error, comfortably enough to pass a charge that should have failed.
  • The suffix is not always there to help. "psig" and "barg" are explicit, but "bar" and "MPa" alone are ambiguous in a lot of supplier documentation. When it matters, confirm which is meant rather than inferring it.
  • Altitude changes the relationship. Atmospheric pressure falls roughly 1 kPa per 100 m. At a substation 600 m above sea level the same absolute pressure reads about 0.06 bar higher on a gauge than it would at the coast. Adjust the atmospheric figure above if gauge values matter.

Provided for reference and cross-checking. Does not replace equipment manufacturers' data, nameplate values or operating instructions. Version 1.0.

About HVPACE

HVPACE is the trading name of Power Asset Condition Engineering Limited, a New Zealand-based supplier of test and diagnostic instruments and selected specialty equipment for high-voltage power systems, backed by hands-on engineering expertise in condition assessment and diagnostics.

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HVPACE is the trading name of Power Asset Condition Engineering Limited (NZBN 9422724), Auckland, New Zealand.